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Broach Cutters


A duMont broach cutter Precision Set 00.
There are 15 different combinations for making small keyways & bores.
Set consists of three broaches that cut 1/16", 3/32" & ⅛" wide key ways &
five, Type A collared bushings for ¼", 5/16", ⅜", 7/16" & ½″ diameter holes.
The L-shaped shim is inserted after the first pass to increase the depth-of-cut.
Use plenty of cutting fluid & remove all chips after each pass.


An adapter was made to hold the broach cutter to prevent breakage. The holder has four, shank-gripping set screws (like a 4-jaw chuck).
 A fifth set screw, inside the (smaller) ½" diameter end, limits shank depth & movement under cutting pressures. I use it in the floor drill press.


Making a 3.25" cross-slide knob for the Jet 9x20 lathe.


Precision reamed 5/16" hole.


A 5/16" guide bushing inserted into the hole.


A 1/16" broach cutter held in the floor drill press. Use ample amounts of cutting fluid.


Perfect broach-cut 1/16" keyway to match the Taig OEM design.


Handle installed on the improved 9x20 lathe cross slide using extra Taig mill lead screw parts.