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lRF-25 Mill X-Axis Scale

RF-25 Mill DRO & Y Z Axes Scales.  RF-25 Mill Tachometer & SFM

 9x20 Lathe DRO X & Z1 Axis Scale.  9x20 Lathe Tachometer & SFM

Taig Mill  Taig Mill DRO & X Y Z Axes Scales
Taig CNC Mill DRO  Taig Mill Tachometer & SFM  Taig Micro Lathe DRO


18" scale, hardened SS.
This style scale has a good SPC plug receptacle.


Trimmed scale scrap with plastic cover removed.
I trimmed it with a cut-off wheel & then finished with a carbide end mill.


2" x 2" aluminum L-channel cover mounted using front dove-tail slot.
Six, ¼-20, flat-head screws hold the L-channel for a very rigid configuration.
Machined steel dovetail nuts for mounting. Retained access to the center oilier hole .
The L-channel serves as the scale mount & protects it from impact, fluid & debris.


Original over-travel switch & bracket configuration.


Scale transducer mounted on back of power-feed over-travel switch bracket.
I used transfer screws
(M3-.5 threads) for accurate alignment.
I soldered a 100µF 10v tantalum capacitor across the battery leads of the scale.

 

New spacer bracket replaces original.
Right/back area has since been relieved for the SPC cable connection.


This mount protects scale's front (which is not needed) &
places the SPC output on the bottom, back, right.
Only hardened SS scale surfaces are exposed.


Power feed end-of-travel mechanical stops mounted on top/inside bracket surface.
These are the original stops with the stepped end (fly) cut flat.
The ¼-20 mounting bolt is flush with the top of the L-channel bracket.
The electrical stop turns the power feed motor off about four full crank turns (for this machine)
before reaching the lead screw mechanical end-of-travel; just enough distance to allow a safe stop from full speed.
This is a machine-dependent distance that needs to be empirically determined.


This area was relieved (both sides) to allow the scale's lower bracket edge
to clear the table locks. A lock nut will be used in the final installation.


The scale rests on pairs of self-aligning, spherical washers.
I have installed rubber washers on all the scale mounts to
allow a little floating to reduce the strain on the transducers.

 
I drilled & tapped the front right carriage corner to mount a cable strain relief.
It is the cradle/nylon tie type of fastener.
SPC cables from LMS. All cable plugs are held in place with a spot of hot glue.


I mounted a cable strain relief on the front left corner of the
Y-Axis bracket to hold the over-travel switch cable.

RF-25 Mill DRO & Y  Z Axes Scales. RF-25 Mill Tachometer & SFM